Types of Custom Packaging

Rigid Boxes

Rigid boxes are premium packaging solutions made from thick paperboard, commonly used for luxury goods, gift items, and high-end consumer products. They are valued for their durability, structural integrity, and presentation quality. Custom rigid boxes often include magnetic closures, custom inserts, specialty finishes, and branded printing.

Flexible Packaging (Mylar & Stand-Up Pouches)

Custom mylar bags and stand-up pouches are commonly used for food, supplements, and consumer goods. These packages can include features such as resealable zippers, child-resistant closures, barrier films, and custom printing. Flexible packaging is lightweight, cost-efficient, and adaptable to a wide range of product types.

Custom Glass Jars & Containers

Glass jars are frequently used for food products, cosmetics, and nutraceuticals due to their durability, recyclability, and premium appearance. Customization options may include jar shape, size, closure type, labeling, decoration, and secondary packaging such as boxes or sleeves.

Tins, Tubes, and Specialty Containers

Metal tins, paper tubes, and hybrid containers are often used for gift packaging, promotional items, and specialty retail products. These formats allow for creative branding while maintaining product protection.

The Custom Packaging Process

The custom packaging development process typically includes:

1. Concept & Design – Determining structure, materials, and branding requirements

2. Engineering & Prototyping – Creating samples and testing performance

3. Material Selection – Choosing substrates based on durability, sustainability, and cost

4. Printing & Finishing – Applying graphics, coatings, embossing, foil, or specialty effects

5. Production & Quality Control – Manufacturing at scale with consistency standards

6. Logistics & Distribution – Coordinating storage, shipping, and delivery

Sustainability in Custom Packaging

Many custom packaging solutions incorporate recyclable, reusable, or reduced-waste materials. Sustainability considerations may include material sourcing, packaging weight reduction, and design optimization to minimize environmental impact.

Custom Packaging Providers

Custom packaging is typically produced by specialized manufacturers and packaging companies that offer in-house design, engineering, and sourcing capabilities. Companies such as Origin Packaging, based in New Jersey, provide custom packaging solutions including rigid boxes, mylar bags, glass jars, tins, and other packaging formats for brands across multiple industries.